Manufacturing Engineering

This article provides a tutorial introduction to visual servo control of robotic manipulators. Since the topic spans many disciplines our goal is limited to providing a basic conceptual framework. We begin by reviewing the prerequisite topics from robotics and computer vision, including a brief review of coordinate transformations, velocity representation, and a description of the geometric aspects of the image formation process. We then present a taxonomy of visual servo control systems. The two major classes of systems, position-based and image-based systems, are then discussed in detail. Since any visual servo system must be capable of tracking image features in a sequence of images, we also include an overview of feature-based and correlation-based methods for tracking. We conclude the tutorial with a number of observations on the current directions of the research field of visual servo control

Combining high specific strength with good corrosion resistance, metal matrix composites (MMCs) are materials that are attractive for a large range of engineering applications. Given the factors of reinforcement type, form, and quantity, which can be varied, in addition to matrix characteristics, the composites have a huge potential for being tailored for particular applications. One factor that, to date, has restricted the widespread use of MMCs has been their relatively high cost. This is mostly related to the expensive processing techniques used currently to produce high quality composites. In this paper, the relatively low cost stir casting technique is evaluated for use in the production of silicon carbide/aluminium alloy MMCs. The technical difficulties associated with attaining a uniform distribution of reinforcement, good wettability between substances, and a low porosity material are presented and discussed.

Geopolymer concrete is seen as a potential alternative to standard concrete, and an opportunity to convert a variety of waste streams into useful by-products. One key driver in geopolymer development is the desire to reduce greenhouse gas emissions from the production of concrete products. This paper presents an examination of the lifecycle cost and carbon impacts of Ordinary Portland Cement (OPC) and geopolymers in an Australian context, with an identification of some key challenges for geopolymer development. The results of the examination show that there is wide variation in the calculated financial and environmental “cost” of geopolymers, which can be beneficial or detrimental depending on the source location, the energy source and the mode of transport. Some case study geopolymer concrete mixes based on typical Australian feedstocks indicate potential for a 44–64% reduction in greenhouse gas emissions while the financial costs are 7% lower to 39% higher compared with OPC.

A numerical and experimental comparative study of a carbon dioxide trans-critical refrigerating system and a conventional sub-critical refrigerating cycle is presented. Attention is focussed not only on the whole refrigeration cycle, but also on the behaviour of the hermetic reciprocating compressors used in these systems. The comparative cases presented have been specially designed for small cooling capacity units with an evaporation temperature around 0 °C. A detailed numerical simulation model for hermetic reciprocating compressors performance, widely validated under conventional fluid refrigerants, has been extended to numerically obtain the CO2 compressor prototypes behaviour. Two CO2 compressor prototypes working with CO2 have been experimentally tested in a specific unit, specially designed and built to analyse high-pressure single stage vapour compression trans-critical refrigerating equipments. This set-up has allowed validating a detailed numerical simulation code for the thermal and fluid-dynamic behaviour of single stage vapour compression refrigeration system working with CO2 as fluid refrigerant. The numerical results and the experimental data obtained to validate compressors, heat exchangers and whole cycle behaviour have shown a really good agreement. Finally, the numerical and experimental comparison between the carbon dioxide system and the sub-critical conventional cycle has shown the possibility of CO2 as fluid refrigerant under the studied working conditions.